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Hi Rail Vehicle Inspections
Ensuring Safety, Compliance, and Reliability for Rail-Ready Vehicles

Hi Rail vehicles (also known as Hy-Rail or Road-Rail vehicles) are essential for rail maintenance and inspection operations. These specialized vehicles operate on both roads and railways, which makes their mechanical and rail-specific systems critical to inspect regularly.


At Whalen Automotive, we offer comprehensive Hi Rail inspections and repairs to ensure your equipment meets safety standards, regulatory compliance, and optimal performance in the field.

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What Is a Hi Rail Vehicle Inspection?

A Hi Rail Vehicle Inspection is a detailed evaluation of the road-to-rail conversion components and standard vehicle systems to ensure the vehicle is safe and operational on rail tracks.



Inspections typically include:

  • Rail Gear Systems: Wheels, axles, flanges, and mounting hardware
  • Braking Systems: Both rail-specific and standard hydraulic braking performance
  • Steering Lock Mechanisms (if applicable)
  • Track Gauge Measurement
  • Suspension & Frame Integrity
  • Tire and Wheel Conditions (road and rail)
  • Hydraulic and Pneumatic Systems
  • Electrical & Lighting Systems
  • Safety Equipment: Lights, horns, mirrors, emergency systems
  • Operational Functionality Test (switching from road to rail and vice versa)

Inspection Types We Offer

  • Annual DOT & FRA-Compliant Inspections
  • Pre-Job Readiness Inspections
  • Preventive Maintenance Inspections
  • Post-Incident Evaluations
  • Custom Inspection Programs based on your fleet’s operational needs
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Why Regular Hi Rail Inspections Matter

  • Regulatory Compliance: Meet or exceed Federal Railroad Administration (FRA) and Department of Transportation (DOT) standards.
  • Prevent Downtime: Catch wear, alignment, or hydraulic issues early.
  • Improve Safety: Reduce the risk of derailments or track failures.
  • Protect Investment: Maintain the integrity and value of your hi rail fleet.
  • Insurance & Liability: Demonstrate due diligence in safety practices.
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Certified Technicians. Detailed Reports.

Our inspections are carried out by certified professionals with deep experience in hi rail systems. After each inspection, we provide:

  • A detailed inspection report
  • Photos of any issues found
  • Maintenance recommendations
  • Documentation suitable for compliance audits

Schedule Your Hi Rail Inspection

Need a one-time inspection or want to set up a recurring maintenance plan? We’ve got you covered.


📍 Towing Available
 📞 Contact us at 518-272-8601
 📧 Email: info@whalenautomotive.com
 📝 Or use our online scheduling form to request an inspection today.

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